Grout polyurethane flexible grouting

Grout polyurethane flexible grouting

Flexible floor grouting and fixing. 3 parts.

Polyurethane three components coating for pouring, high build flexible, for floors, for harsh and extreme conditions endurance. Can be poured in thickness un limited. Has excellent erosion and chemical endurance and fixing power for anchoring machines against vibration. With an addition of quartz (PART C) a polyurethane mass is formed that endures heavy loads than can poured to frames around machines legs and fix them to the floor. Also can fill holes in damaged industrial floors.

Properties:

  • Heavy duty thick layer polyurethane grouting.
  • It is possible to apply layer of a thickness up to any need as necessary.
  • Easy pouring-self leveling.
  • 100% solids – no solvent evaporation.
  • Has alkali and acid and solvents durability.
  • Durable against industrial polluted water for long periods of time.
  • Durable against fuels and oils.
  • Durable against cleansing and other pungent chemicals.
  • Durable against scratches, hits and heavy loads.
  • Appropriate for fixing halls in floors that heavy equipment and cars moves on it.
  • Covers the fixed floor area with an even and smooth coat that has no stiches.
  • Easy to clean and leaves a clean floor after an ordinary wash.
  • Excellent adhering ability to Epoxyden floor primer layers.
  • High mechanical strength and excellent erosion durability.
  • Adding Filler (part C), Grout PU is formed for machines anchoring against vibration.
  • Durable in dry heats of up to 200°C for short periods of time and up to 150°C for long periods of time.
  • Easily repairable at very low costs.
  • Doesn’t contain any thinners enabling application with minimal ventilation.
  • High electrical isolation.

Grout polyurethane flexible grouting

Flexible floor grouting and fixing. 3 parts.

Applications:

  • For fixing damaged floors in production industries, garages and warehouses, slaughterhouses, dairy barns, kitchens and etc.
  • Grout-for anchoring machines and floor casting as a substitute for concrete that isn’t shock resistant.

 Technical specifications:

  • Amount needed per : for a layer of 3 mm layer: 3 liter for 1 sqm.
  • Grout for 50 liters mixture: 13.5 liter part A + 4.5 liter part B + 36 liter part C (filler)
  • Density A+B: 1.3-1.4 gr/cm3 (DIN 51575)
  • Amount of solids -100%
  • Mixture ratio A+B: 3:1 (13.5 liters part A + 4.5 liters hardener part B)
  • Flash point: Base at 255°C, hardener at 166°C (isn’t flammable , doesn’t contain solvents) (DIN ,53213  53213 )
  • Hardness: > 10 Dg (Erichsen) (over 60 according DIN 53153)
  • Flexibility: film 120 microns – 4 mm (SHEEN).
  • Bending resistance: 30N/mm2(DIN 53452)0
  • Drugging dexterity: 8 N/mm2 
  • Viscosity: 12,000-15,000 Cps (Brookfield)
  • Stretch resistance: 600 kg per cm.
  • Pressure dexterity: 800 kg per cm.
  • Erosion endurance: 4500 cycles (BYK Grdener) ATSM, roll CS,-17 l kg load, 1000 cycles, Loss of 40 milligrams, according to ASTM 4060 standard.
  • Impact dexterity: 2.0 Dg/mm2 •

Flexible floor grouting and fixing. 3 parts.

  • Adhesion to concrete: stronger than the concrete.
  • Adhesion to Epoxyden floor primer: 245 kg per cm.
  • Flexibility in drag: 10% N/mm2 (DIN 53457)
  • Drag resistance: 8 N/mm2(DIN 53455).
  • Level of electric isolation: 15xl013ohm per cm.
  • Pot life: Service time after A+B mixture: 15-30 minutes
  • Distilled water resistance for 24 hr. – without losing adhesion or corrosion 1 hr. after taking out of water.
  • Carbon resistance – no loss of adhesion durability 1 after taking out of the solvent.
  • Resistance to oil 1250 24 hours in 121oC – no loss of adhesion 4 hours after taking out of the oil.
  • Hydraulic oil resistance 24 in 66oC – without losing adhesion 4 hours after taking out of the oil.
  • Aviation Fuel resistance – 7 days in room temp. – without losing adhesion 4 hours after taking out of the fuel.
  • Heat resistance 121O C during 60 minutes – NO shade changes to Delta E = 1.
  • Humidity cabinet – 30 days in 100% humidity in 49oC – no loss of adhesion or damage to the film after 1 hr. out of cabinet.
  • Salt spray durability – 2000 hours with no corrosion occurs.
  • Thermal shock – without adhesion loses.

Contains:

  • Special polyurethane resin mixtures.
  • Self-leveling additives.
  • Fillers and pigments.
  • Quartz for grout part C.
  • Additives.
  • Hardeners

Grout polyurethane flexible grouting

Flexible floor grouting and fixing. 3 parts.

Shades:

  • Clear and in all RAL colors for fixing floors, for Grout- standard gray color.

Gloss:

  • Matte.

Touch-dry time:

  • 2-4 hours at 25°C for a 500 micron layer.
  • For thick casting over 10 mm: 30 to 60 minutes.

Wait time period between layer applications:

  • 12-16 hours.
  • Final 16-24 hours.
  • Final hardness: 3-7 days (figures change according to the temperature).

Ventilation:

  • Does not contain any solvents so that a medium amount of air isrequired.

Curing time of 500 micron layer:

Temperature First curing Final curing
7°C 96 hours 15 days
10°C 48 hours 10 days
15°C 30 hours 7 days
20°c 24 hours 3 days
30°C 18 hours 2 days
40°C 12 hours 1 day

Grout polyurethane flexible grouting

Flexible floor grouting and fixing. 3 parts.

Application methods:

  • Pour, cast and spread.

Thinning:

  • No thinning needed.

Surface preparations:

  • It is required to apply on a layer of Epoxyden floor primer It have to be completely clean and dry.
  • With Polyurethane Grout it is possible to repair small and large surfaces defects before applying the Epoxyden floor 100% or Denbergloss floor 100% or the Polyflex floor 225A .

Primer:

  • Epoxyden floor primer or Epoxyden primer 450 for wet floors.

Instructions:

  • Make sure that the primer layer is dry and clean from dirt, dust and grease.
  • Open carefully parts A+B+C and pour at the ratio 3: 1 A+B the required amount according to the volume = surface calculation for the require layer coating. (for example for a layer of a thickness of 1 mm requires 1 liter for every sqm.)
  • Stir well the A+ B +C blend to a homogeneous form and immediately pour it to the casting frames for anchoring or on the damaged floor for fixing.
  • With a wiper spread the mixture evenly on the entire surface according to the
  • It is recommended not move any heavy equipment such as trucks and forklifts on the surface for at least 7

Grout polyurethane flexible grouting

Flexible floor grouting and fixing. 3 parts.

Life span after mixture (POT LIFE) according to the temperature:

5 liters of A +B mixture
Temperature Colored Clear
10°C 4.5 hours 120 minutes
15°C 3 hours 90 minutes
20°c 2 hours 60 minutes
25°C 1.5 hours 40 minutes
30°C 1 hour 30 minutes
35°C 45 minutes 20 minutes

Packaging:

  • 13.5+4.5 = 18 liter  + 60 kg. quartz filler for grout. = 80 kg.  (54 liter)

Storage:

  • Store in a shaded place, at a temperature of between 15°C-32°C with proper ventilation.
  • Keep lids tightly closed.

Shelf life span:

  • 24 months in its original

Equipment cleansing:

  • Use D-4100 thinner immediately after

Grout polyurethane flexible grouting

Flexible floor grouting and fixing. 3 parts.

Safety instructions  and transportation  risk levels:

  • According to UVV 24 (VGB 32)
  • It is recommended to cover containers and tubes which have flammable substances from A group, level: ,1 ,2 ,3 and from group

Chemical Endurance:

  • v  HCl. (20%) Durable.
  • v  HCl. (32%) Stains.
  • v  Sulfuric Acid 50% – Durable.
  • v  Sulfuric Acid 80% – Stains.
  • v  Nitric Acid 20% – durable.
  • v  Nitric Acid 40% – stains.
  • v  Acetic Acid 5% – Durable.
  • v  Acetic Acid 20% – stains.
  • v  Phosphoric Acid 20% – durable.
  • v  Phosphoric Acid 40% – stains.
  • v  Saturated Sodium hydroxide – durable.
  • v  Saturated potassium base- durable.
  • v  Ammonium 10% -durable.
  • v  Ammonium 27% – durable.
  • v  Turpentine- durable.
  • v  Jet fuel – durable.
  • v  Diesel fuel – durable.
  • v  Benzene fuel – durable.
  • v  Sea water – durable
  • v  Strong tri-chlorine – softens.
  • v  Methyl ethyl ketone – not durable.
  • v  Acetone – not durable.
  • v  Toluene – not durable.

Quality control:

  • In factory laboratories according to specifications.
  • COA and COC certificate.
  • ISO 9001-2015

Grout polyurethane flexible grouting

Flexible floor grouting and fixing. 3 parts.

Safety precautions: